Banner, Flag, Soft Signage Laser Cutter


Laser Cut Banners, Flags, And Soft Signage

In simple terms, soft signage refers to the usage of soft materials for high-quality graphic displays.

But it can also be referred to as the technique of printing the finest displays on selected materials for different purposes.

One tool that has proven to be useful beyond comparison in producing soft signage materials is the laser cutting machine.

Its potency goes beyond cutting smaller materials as it functions equally for cutting out larger materials like flags and banners as well.


Traditional Manual Position Cutting Methods

knife or scissor manual cutting sublimation flag banner and soft signage - KASU Co2 Laser Cutter -sublimation laser cutting machine
Knife or Scissor
round knife manual cutting sublimation flag banner and soft signage - KASU Co2 Laser Cutter -sublimation laser cutting machine
Round Knife
Hot knife manual cutting sublimation flag banner and soft signage - KASU Co2 Laser Cutter -sublimation laser cutting machine
Hot Knife

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Soft signage can be produced in three primary steps, and each step is as important as the others: digital printing, cutting, sewing, or welding.

The cutting process in soft signage production is quite tricky and can jeopardize the entire process if not accurately done.

The Co2 laser cutter is a superior cutting tool compared to other above-mentioned manual cutting devices, and is famous for its accuracy and versatility, making it ideal for cutting soft signage. 

It optimizes the print and cut workflow to meet your customers’ deadlines fast.

Laser Cut Soft Signage Samples

How To Cut Soft Signage With CCD Laser

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Small CCD Laser Cutter

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Top Camera CCD Laser Cutter

Detection Modes of CCD Camera Software

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Marking Point

For the printed flags (also can not have 2mm black contour line) with oversized length and need continuous cutting, Marking Point Detection Template Matching Mode is recommended.

After design file imported into software, the cutting path will be adjusted according to the relative position of the marking points from the graphics. 

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Contour Detect

For the printed flags with visible and clear edges, contour auto detection mode is recommended.

Design file is NO NEED for this working mode.

The cutting path will be generated automatically by the top vision software. 

Vision & No Vision Integrated

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KASU Camera Laser Cutter is equipped with a top Canon or a small ccd camera and can work under two modes: Vision Mode and No Vision Mode.

One Cutter, Dual Control Softwares.

When in no vision mode, the machine operates the same as KASU K Series – Flatbed Fabric Cutter Mainly Cutting Plain Fabrics.

Why CO2 Glass Tube Laser Cut Soft Signage?

Compared to their level of functionality, glass tube laser cutters made in China are super cheap.

A single laser cutting machine with a proper camera can replace up to seven workers and bring impressive ROI even after rent, electricity, and consumables.

The laser cutter lasts longer since there is no mechanical friction that could lead to wear and tear. Only the beam will come in contact with the material.

Laser cutting has an impressive level of precision compared to other cutting methods. This level of accuracy is as high as +/- 0.1mm, which is one of the best you’ll get from laser cutting.

While using lasers, only CAD design files are necessary, and these are suitable for customized orders.

Although lasers can cut through thick materials, it’s best to use them with a single layer of fabric.

The beauty of laser cutting is that it is incredibly versatile with suitability for different types of materials.

Since there is little need for manual labor and the cutting speed is set automatically, you will spend less on laser cutting. The whole cutting process can be highly automatic.

A smaller cutting distance can save a lot on raw materials. Laser cutting method only need 0-1mm pattern cutting distance.

For example, lasers can save as much as 10% on materials for shoes or plush toys compared with punching cutting machine.

Laser tube is one of the consumables for Co2 laser cutting machine. But the Made-In-China Co2 glass tube’s ROI is super high.

One 100W laser tube can last for over 2 years based on 8 working hours per day. And you only need to pay about 300 US Dollars to replace one.

And the whole machine electricity consumption is about 2-3KW per hour.

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Recommended Models

KX Series - CCD Camera

KX Series – CCD Camera

KD Series - Top Camera

KD Series – Top Camera

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