Christina Lu

Christina Lu

Overseas Sales Director and Co-Founder of KASU Laser, 12+ Years Textile and Fabric Laser Cutting Machine Expert.

Contents

How Is Laser Cutting Machine Applied In Plush Toy Industry?

Who wouldn’t like a soft stuffed toy?

When we were young, we all had a “good friend” and at night, we would sleep with it and share interesting things with it. Cute stuffed toys warmed our childhood and made us feel good every day.

They are soft, cute, warm, and also good for keeping warm in the cold season.

Plush toys are also called plush dolls, textile materials as the main fabric, plus the internal padding made of toys.

As a toy that directly touches the skin, its processing quality requirements are relatively high.

Plush Toy
Plush Toy

Cutting Difficulties in Plush Toy Industry

How are all the plush toys made?

Here we have to talk about [toy cutting pieces]

A plush toy is composed of several toy cut pieces, then in production, the cut pieces are very much, manual error, time-consuming and labor-intensive.

KASU laser for the above plush toy industry common problems think of a solution!

Manual Cutting
Manual Cutting
Machine Cutting
Machine Cutting

Laser Cut Plain Fabric Toy

Plain Fabric Toy
Plush Toy

Plush toys body as well as many of the limbs are plain fabric, you can choose KASU four-head laser cutting machine or KASU automatic electric ironing machine for cutting, very good to improve efficiency and reduce costs.

Cutting Samples

Plain Yellow Fabric
Plain Pink Fabric
Plain Brown Fabric
Play Video about Fox Toy Face

✮ Recommended Model One: KASU Four-Head Toy Laser Cutting Machine K1810-S4

K1810-S4
KASU Four Head Toy Laser Cutting Machine K1810-S4

Date Sheet

Machine Size 2420MM*2400MM*1130MM
Mainframe Weight 750KG
Laser Type Glass CO2 Laser Tube
Cooling System Industrial Water Chiller
Laser Power 80W/100W/130W/150W
Machine Power 2000W
Working Speed ≤1000MM/S
Cutting Thickness ≤10MM
Format Supported PLT、DXF、etc.

Key Features

1. Four laser heads working simultaneously, doubling the efficiency;

2. Flat cutting edge, no yellowing and scorching;

3. Simple operation of the equipment, easy for workers to get started.

Cutting Samples

White Toy Fabric
Purple Toy Fabric
Plush Toy Fabric
Play Video about Toy Hot Iron

✮Recommended Model Two: KASU Plush Toy Hot Iron Cutter KSDT1812

Hot Iron Cutter-KSDT1812
KASU Plush Toy Hot Iron Cutter KSDT1812

Date Sheet

Machine Size 2480MM*1560MM*1450MM
Material Shelf Size 2430MM*1680MM*1020MM
Hot Iron Board Size Limitation ≤1200*1200MM
Whole Machine Weight 650KG~750KG
Operating Temperature 800℃
Dynamic Power 2000W
Working Speed 1600PIECES/H
Correction Precision ±10MM

Key Features

1. Precision motion control and deflection feeding system;

2. Automatic air and smoke extraction,and high temperature and pressure stabilization protection;

3. Reduction of manpower and materials;

4. Simple to learn and easy to operate

Laser Cut Computerized Embroidery Plush Toy Patches

Smile Face Toy
Plush Toy

The nose, mouth, eyes and also the feet of plush toys, some of which are a little more complex computerized embroidery process, need to be visually identified and positioned for laser cutting, and cut down completely along the edges. You can use the KASU dual-beam large vision camera toy laser cutting machine for large volume cutting; you can also choose the KASU small vision positioning laser cutting machine for smaller pattern recognition cutting!

Cutting Samples

Embroidered tIger
Embroidered Deer
Embroidered Paw
Play Video about Dinosaur Face

✮ Recommended Model Three: KASU Dual-Beam Large Vision Camera Toy Laser Cutting Machine KD1814-SY

KD1814-SY2
KASU Dual-Beam Large Vision Camera Laser Cutting Machine KD1814-SY

Date Sheet

Machine Size 2420*2230*2730MM
Gross Weight 1150KG
Laser Type Glass CO2 Laser Tube
Cooling System Industrial Water Chiller
Laser Power 80W/100W/130W/150W
Total Power <1.5kw (excluding exhauster)
Working Speed <1000 MM/S
Positioning Accuracy ±0.1MM
Format Supported AI、BMP、PLT、DXF、DST

Key Features

1. Full-page recognition of computerized embroidery graphics and accurate alignment cutting;

2. Continuous automatic feeding;

3. Fully automatic operation, saving labor costs;

4. Optional device to support mass production.

Cutting Samples

Embroidered Pattern
Embroidered Birthday Pattern
Embroidered Toy
Play Video about Embroidered Birthday Pattern

✮ Recommended Model Four: KASU Small Vision Toy Laser Cutter KX1814-S2

KX1814-S2
KASU Small Vision Toy Laser Cutter KX1814-S2

Date Sheet

Machine Size 2420MM*2400MM*1130MM
Mainframe Weight 520KG
Laser Type Glass CO2 Laser Tube
Cooling System Industrial Water Chiller
Laser Power 80W/100W/130W/150W
Machine Power 2000W
Working Speed ≤1000MM/S
Cutting Thickness ≤10MM
Format Supported PLT、DXF、etc.

Key Features

1. Can cope with a variety of graphics, multiple angle recognition cutting;

2. High accuracy in positioning and cutting of small-size embroidery graphics;

3. Camera recognition speed is 20% faster than in the same industry.

Laser Cut Digital Printed Plush Toy Patterns

Digital Print Plush - KASU LASER CUTTER
Plush Toy

Some plush toys use the technology of digital printing, and these dolls have diverse, bright, and interesting patterns. They can be identified and cut with large patterns using KASU flagship dual-beam large vision camera toy laser cutting machine!

Cutting Samples

Digital Doughnut
Digital Dog Toy
Digital Tiger Toy
Play Video about Rabbit Toy

✮ Recommended Model Five: KASU Flagship Dual-Beam Large Vision Camera Toy Laser Cutting Machine KD2024-SY

KD2024-SY
KASU Flagship Dual-Beam Large Vision Camera Toy Laser Cutting Machine KD2024-SY

Date Sheet

Machine Size 2420MM*3100MM*2980MM
Mainframe Weight 1050KG
Laser Type Glass CO2 Laser Tube
Cooling System Industrial Water Chiller
Laser Power 80W/100W/130W/150W
Machine Power 2000W
Working Speed ≤1000MM/S
Cutting Thickness ≤10MM
Format Supported PLT、DXF、etc.

Key Features

1. Support for multiple typesetting methods, more material saving;

2. Larger format, high cutting efficiency;

3. Edge-seeking cutting of printing patterns with high accuracy and high product quality.

Laser Cut Silk Screen Printed Plush Toy

Silk Screen Printing
Plush Toy

Simulation toys are becoming more and more popular in the market, simulation plush toys used to the technology is mostly screen printing technology, these types of cut pieces can also be made more efficient with a KASU dual-beam large vision camera toy laser cutting machine!

Cutting Samples

Monkey Toy
Tiger Toy
Pig Toy
Play Video about Tiger Toy

✮ Recommended Model Six: KASU Dual-Beam Large Vision Camera Toy Laser Cutting Machine KD1814-SY

KD1814-SY2
KASU Dual-Beam Large Vision Camera Toy Laser Cutting Machine KD1814-SY

Date Sheet

Machine Size 2420MM*2400MM*2720MM
Mainframe Weight 850KG
Laser Type Glass CO2 Laser Tube
Cooling System Industrial Water Chiller
Laser Power 80W/100W/130W/150W
Machine Power 2000W
Working Speed ≤1000MM/S
Cutting Thickness ≤10MM
Format Supported PLT、DXF、etc.

Key Features

1. Automatic recognition of cutting for multi-cut screen printing patterns;

2. Fast speed and reduced production cycle time;

3. Non-touch processing, no mechanical stress on the material.

Typesetting, Quotation and Proofing

Are you still in manual layout, and manual calculation of materials?

Are you still headache for recruiting skilled math masters?

Are you still struggling with low-efficiency and error-prone manual layout and calculation?

Traditional Sample Room

Manual Typesetting and Calculation
Manual Typesetting and Calculation
Manual Hand-cut Paper
Manual Hand-cut Paper
Manual Cutting
Manual Hand-cut Samples

Modern Sample Room

Sample Room
Sample Paper
Modern Sample Room

✮ Recommended Model Seven: KASU Material Calculation Software

Play Video about Sample Room Set

Date Sheet

Material Calculation Software Kasu Laser Cutter K1080-F
Machine Size 1000MM*750MM*960MM Machine Size 1610MM*1390MM*1130MM
Mainframe Weight 125KG Mainframe Weight 380KG

1. 10 minutes for product preparation quotations;

2. Intelligent typesetting. Scientific material saving;

3. 6-fold increase in sample fabric cutting efficiency;

4. Uniform typesetting standards to reduce fabric inventory;

5. 6 times improvement of the efficiency of paper sample reproduction;

6. Realize centralized data management.

From now on, the master can do several jobs, calculate, quote, copy and cut sample fabrics!

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